Special Feature: PROGRESS GROUP
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- Special Feature: PROGRESS GROUP
Towards fully automated concrete products production
Proposal for PROGRESS GROUP products
Modern Precast Solutions - Automation, Digitalization, Building Systems
Supporting the BIM Cycle with a model-based approach.
Simply import the Data, install the formwork, place the reinforcement, cast the concrete and demold. Your precast elements are good to go.
PROGRESS GROUP provides complete solutions for the precast and rebar industry. The machines and plants are designed for the production of precast walls and floors, hollow core slabs, constructive and pre-stressed precast elements as well as wire reinforcement.
As a distributor in Japan, Toyo Kensetsu Kohki has been working with Progress Maschinen & Automation for reinforcement from coil since 2017 – with one major topic in mind: to solve the problem of labour shortages in the Japanese construction industry and is now also providing sales and after-sales service for automated equipment and software for the manufacture of concrete products.
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Reinforcement Technology
The company develops and produces:
- automatic mesh welding machines and mesh bending machines from coil
- automatic straightening, cutting and bending machines for flexible production including 3D shapes
- automatic lattice girder and cage welding machines
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Precast Technology
PROGRESS GROUP plans, constructs and implements, carousel plants for the automated production of floor slabs, half slabs and walls. Other offerings include hollow slab production lines, formwork for large beams, columns and stairs, formwork for three-dimensional modular products and concrete transport equipment in the plant.
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Digital Solutions
The company develops digitalization solutions introducing model-based workflows into the prefabrication industry by connecting the world of design with the world of industrialized fabrication. With ERP, MES and BIM for the precast and reinforcement industry, the company supports their customers 360° with their digital needs in a user-friendly way.
Contact us, Toyo Kensetsu Kohki, for all these topics!
We handle everything from sales to after-sales service!
About PROGRESS GROUP
Full range supplier of concrete product manufacturing equipment, headquartered in Brixen, Italy, founded in 1961.
PROGRESS GROUP realizes machines, systems and software for precast concrete plants. Building with precast concrete elements improves living conditions for people all over the world. Our technology creates attractive workplaces and environmentally friendly, durable building systems for high-quality living and working areas.
The company has its own precast plant at its head office, constructed with their own precast technology. In recent years, the company has also established Green Code, a set of sustainable building guidelines and a licence system for precast concrete product manufacturers.
Progress Group, what we have?
TECHNOLOGY
Progress Group, what we have?
CAROUSEL PLANTS
REINFORCEMENT TECHNOLOGY
STATIONARY PRODUCTION
PRODUCTION ON BEDS
SOFTWARE
BUILDING SYSTEMS
Pick Up
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Carousel Systems
An automated production line for floor slabs, half-slabs and walls, where products are produced on production pallets that circulate through the plant; based on BIM data, human manual work is greatly reduced, from formwork installation, mesh placement, latticework placement, concrete placement, curing and demoulding.
Plotters, insert placers and laser projectors also streamline the human works. -
Automatic mesh welding and bending machines
The welding gantry is set automatically, significantly reducing manual set-up time. Mesh with openings or special shapes can also be produced automatically based on simple CAD data. In addition to that, the mesh bending machine automatically performs everything from supplying mesh to processing and taking it out.
Toyo will support you, making optimal proposals based on customer interviews for use in general construction, for housing foundations and for precast concrete products.
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3D Printing System
WORLD‘S LARGEST 3D POWDER BED PRINTING SYSTEMS FOR CONCRETE
The newly developed large-format 3D printers are robust printing systems suitable for a wide range of applications and materials. Thanks to 3D powder bed technology, practically all geometric shapes can be printed without restrictions. The system design with build boxes that are alternately moved into the printer enables permanent (24/7) printing.
Some References for Japan
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Automatic Stirrup Bender - EBA 16 3D
This machine has been designed for cutting and bending rebar from coil, mainly from D10 to D16. It can also produce 3D shapes. Straightening rollers can be adjusted automatically on control panel. It has options for automatic wire changeover, removal robot, and other customised solutions.
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Automatic Lattice Girder Welding Machine - Versa
We introduced the first machine outside Europe in 2019. The Versa facilitates flexible-, just-in-time production of lattice girders from coil. Its particular feature is the fully automatic height and diameter changeover during production, which makes it possible to manufacture each product exactly to measure and without time-wasting retrofitting.
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Others
We have some other references in Japan such as an all-rounder stirrup machine Pluristar, Insert placer, and so on. The Pluristar is an automatic stirrup bender, straightener, and double-bending machine in one. Insert placer reduces the manual works of placing inserts for precast production.
For any inquiries, contact us, Toyo.